DIY Barn Door - Space Saving And Creative

Every home has a problem area. My problem area is the laundry room and hallway. There is a lot of doors, in a minor space, and to become all the way to the laundry room you have to close the door. Bad-mannered. I needed some infinite savings solutions, and no amount of organization would assist. My laundry room door was the consequence. I decided to solve this by creating a barn door. It would solve my problems and add together some style to my hallway.

Materials needed for a DIY befouled door:

One large piece of plywood
Seven 7 ft long 3×1 boards
Two 7ft long ane×1 boards
Befouled door hardware kit
Table saw
Air nailer
Glass
Glass cutter
Jig saw
Drill

how to build a sliding barn door materials

The programme was to make it 7 ft tall, and 3 ft wide door. This allows the door to comprehend the doorway and the door trim. So, slightly larger than a standard door. At that place is no window in my hallway or laundry room, and so I wanted to add together a window to the elevation of the door. I likewise am going to continue the detailing on the door that is running downward my hallway, a board and batten wood detail across the door. With those plans in listen information technology was fourth dimension to become my supplies.

One ready-made barn door hardware kit purchased from eBay. They tin can be purchased at many online retailers.

How to build a sliding befouled door:

Step i: Cut the plywood downwards to size

The first step is cutting the plywood downward to size. I used a table saw, measured the sides and cutting it to my desired length and width.

Step two: Cut the boards to size

Next was using the long 3 inch wide and i inch thick boards. These are going to be on the left and right sides of the front and back. Cutting iv down to the length of the plywood.

Stride three: Glue and boom the boards onto the plywood

Once they were cut, I set up them in their spot to brand certain it was the right length. I did this with all of the cuts I did. Earlier annihilation was fastened double-check to ostend all is right with size. When I saw they are cut correctly, I used some wood gum. Using enough to make a line of glue along where the lath volition lay.

Pressing down for a few seconds to brand it stick. Then I have an air nailer I used in a few spots, Simply to make sure all is secure.

Step 4: Add together the detailing to the summit and bottom

The adjacent step is to add the detailing for the bottom and the top of the door. I wanted the lesser to be a little bulkier, so that piece was cut larger using plywood. This gives a visual layered await to the door. All of this is upwards to personal preference, practise what volition work for your home and your space. I set the plywood downwardly, measured and cut the size I wanted. Gluing information technology downwardly and securing it the same manner.

Step v: Measure and cut the glass

There was ane portion of this project I was nervous about, cut the glass I had purchased. I got a glass cutter from the local dwelling improvement shop I purchased the glass from. I drew a line using a white board marker, to create the cutting line. This mode once information technology is cutting I can wipe away the marker line.

Taking a tool oil and smearing it over the line written. This allows the cutter to slide along the glass without breaking information technology. Then run the glass cutter forth the line. Putting plenty pressure to make an indentation.

Once that had been outlined. I used a tile cutter press. Setting a towel down nether the glass and then the glass on the press. This is to protect the glass. Using the press, lining information technology up with the cutting line. This immune the cleanest cut. Yous can snap information technology by setting 1 border of the glass off of the counter then pressing downward. Either way should get the job done.

Step 6: Cut out a hole for the window

With the glass cut I now have a template to measure out and cut out the door hole for the window.

Using a jigsaw, cutting forth the drawn-out lines. Be sure to go along the surface secure otherwise the saw can slip. There was some sanding needed on the edges, it all needs to exist as make clean and smoothen every bit possible for the window to go in.

Step vii: Make a frame for the window

In social club to make the window equally secure equally possible, I needed to make a frame the glass could sit in. I accept three small kids who will slam and abuse this door on a daily basis. I purchased 1 inch by 1-inch sized boards. Measuring the length of the glass and cut them to fit that length.

Then with the newly cut boards, I needed to make a small cut-out line to have the glass set in. Being able to wedge the drinking glass inside the 4 boards.

I achieved this past using my table saw but lowering the blade. Making certain the blade does not get through the size of the board. Once the saw was in place it was as simple as running the board through the saw.

Step 8: Paint the window frame

Later on they were cutting I decided to paint them before the glass was in them. This made my life easier by not having to tape up the window in one case everything was put together. I was careful not to get whatever paint in the sawed-out line.

Step 9: Add the boards at the summit and bottom of the window

At present that I had the hole and glass cut, I needed to add together the boards that will sit on the peak and bottom of the window on each side of the door. These boards are what the window frame will be fastened to.

Measuring and cut the boards was really uncomplicated and straightforward. I cut them and and then used forest glue and some nails to secure them in place.

Stride 10: Secure the window

One time those were in place on both sides. It was time to secure the window. First securing the glass into the frame. With the glass being wedged in, there was no need to nail the frame together. It is all going to exist secured by the other boards already attached to the door. Pushing and nudging the frame into place little past little. Information technology was a snug fit, which is what was needed.

And then laying a folded towel under the glass and one on the peak of the drinking glass. This is to prevent vibrations while nailing it that could possibly shatter the glass. Probably not necessary, but I was not going to practice all of this piece of work to so have the glass suspension. Using my trusty air nailer I nailed the inside of the frame putting in nails to the outer frame.

Step xi: Drill the holes for the sliding door hardware

With information technology all done I need to drill in the holes that the sliding hardware will go into. Using the instructions from the hardware I purchased. I measured the holes 150mm in, then one pigsty 40mm and the other 90mm down. Be certain to check and double-bank check this. These are the things that volition hold your door upwards. With the hardware already with holes it is important to take them aligned properly.

Step 12: Paint the door

And then, the befouled door is built! It is fourth dimension to pigment it. I decided to go with a standard white, to lucifer the trim and board and batten in my hallway already. I laid the befouled door down and then painted two coats of paint, both sides. Exist sure to not glop on too much paint. With all of the details, there tin be a lot of drips and gathered paint in the corners. So exist sure to take your time and non slather on the paint too thick.

Stride 13: Install the wall-mounted board

This door is built and painted, information technology is time to go far become a sliding barn door. I cut and painted a pocket-sized board left over from the framing of the window. This will be attack the wall, and the long piece of metal for the door volition connect to this.

This lath is needed because the metal bar the door slides on has pre cut hole in information technology. The holes practise non line upwards to any studs in my wall. With my sturdy door, this is going to be needed to concur a lot of weight. And just nailing the hardware into the drywall volition not hold it. So either you got lucky and the pre cut holes match up to the studs in the wall. Or you will have to do what I did.

I constitute where the studs were past using a stud finder and running it across the wall. Then marking when the stud finder goes off. The instructions for the hardware stated for the lath to be 100mm from the bottom hole that was drilled into the door. So past careful measurements, I knew where to screw it in. Before attaching anything also cheque it with a leveler to confirm it is straight from ane side to the other.

Step 14: Install the metallic bar

With the board up, I marked with a pencil where the metal bar has its holes. Using a drill and drilling in holes into the board and the wall.

Then taking the spacers given for the hardware, set it in front end of the hole. This is where a helping hand is needed, bring in an assistant with muscles. The metal bar is heavy and needs to be steady. Setting the bar and specific hole over the spacer. Screw the bar and spacer together. Attaching the metal bar to the spacer and wall. The metallic bar should be sitting most 1 inch out of the wall with the spacers separating the bar from the wall.

Pace 15: Install the sliding roller

The sliding roller needs to be attached to the befouled door. Nearly done! Holding the roller in identify and and so screwing the roller into the hole. The rollers has specific screws that were but long enough to be a snug fit.

Step 16: Put the door in place

Then but place the rollers on the metal bar. Agree your breath, let go and run across if it stays up. Mine did! I was and so excited and relieved. I had visions of the wall being torn downward and the door falling and breaking. But, none of that happened. So go me!

The door hardware I had provided door stops to keep either side of the ends. Moving the door dorsum and along to meet where the stoppers needed to be then screaming them in. This can exist changed if necessary.

Pace 17: Add the handles

The final step is putting on the handles. I purchased ii matching handles that have spiral holes to the forepart. Making it as piece of cake to attach as possible. Setting the handle and marking it with a pencil through the holes. Just to make sure you keep it even while securing information technology all.

In one case that was all washed, I officially have a befouled door!

I achieved my goal of adding some much-needed space to my problem area in my dwelling. And some style, using the white pigment and night barn door hardware makes this stand out so much. I could have made this more gimmicky or got super country with it. Really any mode works swell.

There are a few means to simplify this process and still get a barn door. Using an existing door, an sometime door, or not putting in a window. Any of those could greatly simplify your barn door attempt, making it possible for anyone to do.

I should also mention that if you purchase ready-made hardware (which I recommend) follow those specific instructions, not mine. I broke it downwards for the people who are looking to create their own hardware or seeing what it is all near. There were a few complicated parts to it, some of my own doing. Nonetheless the thought of a sliding barn door is stylish, modern, and an amazing space saver.

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Source: https://www.homedit.com/diy-barn-door/